Hi all, so came accross this technique on t’interweb and thought I would give it a shot as occasionally, I need to cast up some parts, and the expense of mold making materials is a little steep.
So, what do we need? I won’t go into the process of casting here and will assume that if you are reading this then you have an interest, so this is mainly to cover just the recipe and the things I have discovered trying it out.
Recipe:
- Some regular clear silicone from B&Q (the type in the long tube for the gun thing)
- Some Glycerine (can be bought from Tesco or any supermarket really, normally in the baking section)
- Some acrylic paint
- Plastic tub for mixing
- Sturdy mixing sticks or spatula
- Washing up liquid
- Water
- Bucket
- Vaseline (or any release compound would work I guess, I had vaseline that I thinned down to liquid with lighter fluid and brushed on)
- Some nail polish remover with acetone in it

Method:
Take the bucket and fill it about a third of the way with some water, then add a lot, don’t cheap out, I mean a lot of washing up liquid. May be best to go out and buy some real cheap stuff for this as you don’t want the grease cutting power of your best Fairy brand here. Enough to discolour the water is fine. Try to keep the frothing bubles to a minimum (no reason, just annoying). Put this to one side.
Take the item to be molded and place on a non sticky type surface, I used some heavy duty card stock or indeed a piece of MDF at one point. Obviously, the orientation of the piece is up to you and will change depending on the model, I will let you work that bit out. Take your release agent (I used a vaseline&lighter fluid mix, be careful) and brush onto your model and the surrounding immediate area (not the kitchen walls, come on, be serious). If you want to make a fence, then you can, but the visco of the putty means it won’t go anywhere.
If it helps, you can tack down the piece with some double sided tape or whatever. If you need to, make a small step from some non-sulphur based clay, to give you a lip on the mold to slightly over fill when casting. You know what you’re doing.
Get your mixing tub ready and squeeze in about 3 good pulls from the silicone gun (obviously, depends on what you need to cast to determine volumes). Pick up your Glycerine and add about 6-7 drops. Add to this mix, a few drips of your chosen acrylic paint in whatever colour you wish (I don’t think metalics would be the same tho, but go ahead and try).
Mix thouroughly, the paint will help you identify the mix and see if it’s good and blended (the paint also acts as a catalyst to the curing process I believe, go figure). Be aware that this stuff will make your eyes water and take you breath away as the acids in the silicone gas out, so please either wear a respirator or at least work in good ventilation. I don’t think it’s toxic, but certainly a VERY strong vinegar stench.
Put a little vaseline on you hands and rub it in. This will help as a barrier for the next step. Scoop out all your silicone gooey mess with you mixing tool and place into your hands and plunge it into the soapy water, then whilst submerged, knead it around in your hands for a min and it will start to become a manageable blob of putty. You are washing out the part of the silicone mix that makes it sticky and also starting the curing process a little.
Next step, take the blob (by the way, don’t dry your hands here, or it will stick to you) and start to work it around the model. Obviously, this isn’t for highly complex shapes etc. with lots of undercuts, but will work for a lot of basic items.
Get the putty blob worked into the sides and down onto the base. A good idea is to flatten the top at this stage, as this will give you a good base when open casting.
If you get some of this stuff where you don’t want, clean up with some of the nail polish remover (acetone) and you should be good to go.
Leave it overnight somewhere it can gas out and ventilate without stinking the place up and you will have a good workable mold.

Not tested the lifespan of this stuff yet, or even real complex molds. I do know that it’s a little bit of a bugger for trapping air bubbles. Also, always protect yourself and your working environment from spills and mishaps!
Have made my first cast today, so will see how that turns out and let you know!
N
EDITED: So, have pulled the first cast and the results are a little hit and miss. LOTS of air trapped inside that wasn’t there when I poured the resin, so I can only conclude that it was the out gassing of the silicone curing process that has put them there.
To that end, I am testing the same mold but am leaving it for a few days and will try the casting again. Will post results.
N